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Xianming Laser Welding Machine Power Selection Guide

Time: 2026-01-29

Choosing the right laser welding machine is key to achieving high-quality laser welds, efficient production, and reliable performance. At Xianming Laser, we’ve compiled a straightforward selection guide to help you match your application needs with the right laser power.

Xianming Laser Welding Machine Power Selection Guide.jpg

💡 Why Power Matters in Laser Welding

Laser power directly affects:

✔ Weld penetration depth

✔ Cutting speed and productivity

✔ Heat input and material distortion

Understanding your material thickness and welding goals ensures you choose the most cost-effective and capable solution.

📊 Welding Power Selection Chart

Laser Power Recommended Material Thickness Typical Applications
1.5 kW 1–2 mm Thin sheet welding (precision parts, thin panels)
2 kW 3–5 mm Mid-thin plate welding (furniture frames, machine parts)
3 kW ≤ 8 mm Medium thickness welding (industrial components)
6 kW 10–15 mm Thick plate welding (heavy structure, industrial assemblies)

💼 1.5 kW: Best for Thin Materials

✔ Ideal for welding 1–2 mm thin plates

✔ Minimal heat input and distortion

✔ Commonly used in sheet metal fabrication, home appliance parts, and precision welding applications

Benefits: Excellent control, clean welds, cost-efficient operations.

⚙️ 2 kW: Balanced Performance for Mid-Thin Plates

✔ Suitable for 3–5 mm material thickness

✔ Strong weld penetration with stable performance

✔ Great choice for furniture components, machine brackets, and structural connects

Benefits: High productivity and balanced cost and performance.

🔧 3 kW: Enhanced Power for Medium Thickness

✔ Effective up to 8 mm thick materials

✔ Capable of handling more challenging welds

✔ Ideal for industrial parts, automotive components, and aluminum or stainless steel structures

Benefits: Increased welding speed and deeper penetration.

💪 6 kW: Heavy-Duty Welding for Thick Plates

✔ Designed for 10–15 mm thick plates

✔ Excellent penetration and welding efficiency

✔ Perfect for heavy industries, large-scale assemblies, and automated production lines

Benefits: High output, powerful penetration, and best suited for high-volume/robotic weld systems.

🚀 Tips for Optimal Welding Results

🔹 Material Type Matters:

Different materials (e.g., stainless steel, carbon steel, aluminum) have varying thermal conductivities and may affect weld quality.

🔹 Welding Style & Quality:

For precision and minimal distortion on thin materials, lower power with careful parameter settings is recommended. For high-speed thick plate welding, higher power is essential.

🔹 Automation Ready:

Higher power models like 3 kW and 6 kW are ideal for integration with robotic welding cells for maximum productivity.

📍 About Xianming Laser

At Xianming Laser, we specialize in advanced laser welding solutions tailored to diverse industrial needs. Whether you’re welding thin panels or heavy plate assemblies, we help you select the right system to maximize performance and ROI.

📩 Contact us for a custom solution tailored to your application!

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